Our Capabilities

Using the Best to Build the Best

Emerging Power is committed to delivering safe, reliable, and high-performance custom battery pack solutions for OEMs across a wide range of industries. Our engineering expertise—combined with long-standing partnerships with Tier-1, name-brand cell manufacturers—allows us to provide the optimal battery solution for even the most demanding applications.

We ensure that only the highest-quality battery cells are used to meet your device’s performance, safety, and regulatory requirements. By involving our engineering team early in your product development cycle, we help optimize your design, streamline certifications, and reduce time to market.

With well-established vendor relationships and access to leading global battery manufacturers, Emerging Power delivers the right chemistry, configuration, and performance profile for your project.

We support the industry’s most advanced battery technologies, including:

Lithium-ion (Li-ion)
Lithium Polymer (LiPo)
Lithium Iron Phosphate (LiFePO4)
Primary Lithium
Nickel Metal Hydride (NiMH)
Alkaline and custom chemistries

Need advanced functionality? We also integrate fuel gauges, smart BMS systems, heaters, protection circuits, custom PCBs, and more.

With Emerging Power, you gain a partner that brings deep technical knowledge, precise engineering, and full lifecycle support to help you overcome the most challenging battery design requirements.

Why Choose Emerging Power?

Experience That Matters

With more than two decades of engineering expertise, we design and assemble high-performance custom battery packs trusted by OEMs across multiple industries.

Safety First

Every battery solution undergoes rigorous testing — including UN38.3, UL, IEC, vibration, and thermal validation — to ensure maximum safety, compliance, and reliability.

Trusted Supplier Network

We maintain long-standing relationships with Tier-1 lithium-ion cell manufacturers, ensuring consistent access to premium components and superior performance.

Full Chemistry Coverage

Our team supports a wide range of chemistries — Li-ion, LFP, LiPo, NiMH, and primary lithium — with custom configurations engineered for your exact requirements.

Applications Across Industries

From medical and industrial equipment to defense, IoT, aerospace, and more, our battery solutions are built to perform in demanding and mission-critical environments.

End-to-End Project Support

We provide complete project lifecycle support — from early-stage design and prototyping to certification, assembly, and large-scale production.

Capabilities That Power Every Battery We Build

From smart design to regulatory compliance and automated testing,
our capabilities ensure performance, safety, and reliability for every application.

Project Management

We assign a dedicated project manager to guide your battery program from concept to production—coordinating design, sourcing, testing, approvals, and delivery so timelines stay on track.

3D Printing Capabilities

In-house 3D printing lets us create custom housings, fixtures, and prototypes quickly—so you can review form, fit, and function before committing to tooling.

Smart Battery Design

We integrate smart BMS, fuel gauging, protection circuits, and communication interfaces to deliver intelligent battery packs that monitor health, performance, and safety in real time.

Ultrasonic Welding

Precision ultrasonic welding ensures strong, low-resistance connections for tabs, leads, and housings—improving reliability in high-vibration and mission-critical environments.

Compliance & Regulatory

Our team helps you navigate UL, IEC, UN38.3, and other global standards—supporting documentation, testing, and certification to keep your product launch on schedule.

ITAR Registered

As an ITAR-registered manufacturer, we securely manage controlled technical data and defense-related projects in line with U.S. export control regulations.

Automated Testing

Automated test stations handle cell matching, BMS programming, functional testing, and data logging—delivering consistent quality and full traceability for every pack.

UN38.3 Safety Testing

We support complete UN38.3 safety testing—shock, vibration, altitude, and thermal—to ensure your lithium batteries are certified for safe global shipment.

Global Manufacturing

Multiple manufacturing locations and trusted partners worldwide provide scalability, flexible capacity, and supply chain resilience for your battery program.